Simulation and Analysis Service

Advance your product development with data-driven simulation and analysis support.

Our Capabilities

Integrated simulation capabilities that help you build stronger, more efficient, and production ready parts.

Structural and Mechanical Analysis

Evaluate strength, stiffness, and reliability of components under static, dynamic, and impact conditions.

  • Static Structural Analysis (Linear and Nonlinear)
  • Modal and Vibration Analysis
  • Fatigue and Durability Analysis
  • Impact and Crash Simulation
  • Contact and Constraint Modelling
  • Load Path Optimization

Thermal and Flow Analysis

Analyze heat transfer and fluid behavior to optimize cooling, ventilation, and thermal performance.

  • Steady-State and Transient Thermal Analysis
  • Conjugate Heat Transfer (CHT)
  • Cooling Channel Efficiency Analysis
  • Airflow and Fluid Dynamics (CFD)
  • Heat Exchanger and Conformal Cooling Design
  • Temperature Distribution and Gradient Evaluation

Multiphysics Simulation

Simulate complex interactions between thermal, structural, electrical, and fluid domains for accurate real-world behavior.

  • Thermo-Mechanical Coupled Analysis
  • Electro-Thermal Coupling
  • Fluid-Structure Interaction (FSI)
  • Magneto-Mechanical Interaction Multi-Material Interaction Analysis
  • Environmental and Operational Condition Simulation

Manufacturing Process Simulation

Predict and control process-induced stresses, distortions, and parameters to ensure consistent part quality.

  • Additive Manufacturing Process Simulation (for SLS, LPBF, FFF, SLA etc.)
  • Residual Stress and Warpage Prediction
  • Support Structure Optimization
  • Build Orientation and Layer Analysis
  • Post-Processing Distortion Compensation
  • Process Parameter Optimization

Optimization Studies

Refine designs through computational optimization to achieve the best balance of weight, strength, and cost.

  • Topology and Shape Optimization
  • Lattice and Lightweight Design
  • Design of Experiments (DOE)
  • Parameter Sensitivity and Response Surface Modelling
  • Generative Design Studies
  • Cost vs. Performance Trade-off Analysis

Performance Evaluation

Validate product performance, safety, and efficiency through advanced testing and simulation benchmarks.

  • Benchmarking Against Conventional Designs
  • Functional Testing Simulations
  • Real-World Load Case Validation
  • Life Cycle and Safety Evaluation
  • Efficiency and Energy Performance Studies
  • Failure Mode and Margin of Safety Assessment
Key Benefits

Take the guesswork out of your projects.

Get reliable simulation and analysis support to validate your designs, reduce risks, and make confident engineering decisions.

Identify issues early.
Detect stress, deformation, and failure risks before production to avoid costly rework.
Optimize performance.
Enhance stiffness, strength, weight, and material usage with data-driven design improvements.
Accelerate development.
Shorten design cycles with fast, iterative simulation feedback that guides engineering decisions.
Reduce costs.
Lower prototyping and production expenses by validating designs virtually before committing to manufacturing.

Frequently Asked Questions

Lead times vary by project scope. Basic evaluations typically take 2 to 4 business days, while detailed studies such as CFD, topology optimization, or multiphysics simulations generally require 7 to 12 business days. Complex, multi stage analyses may extend to several weeks depending on requirements.

We work with industry standard tools including Autodesk Fusion, Autodesk Netfabb Simulation, Ansys, and Simufact. Additional tools may be used when required by specific project conditions.

We accept most CAD and mesh formats including STEP, IGES, STL, OBJ, Parasolid (X_T, X_B), 3MF, and native Fusion files.

Our services support a wide range of industries including aerospace, automotive, consumer electronics, industrial machinery, medical devices, defense, and energy.

Yes. Each project includes clear, actionable insights covering structural improvements, thermal behavior, manufacturability adjustments, and performance optimization opportunities.

Yes. We offer full AM process simulations including distortion prediction, residual stress analysis, build orientation optimization, support structure optimization, and compensation strategies for SLS, LPBF, FFF, and SLA.

We typically need the CAD file, material selection, boundary conditions, expected loads, operating environment, and any performance targets or constraints. Our team will guide you through the required details.